PLC Programmer

Develop, design, program, and test Programmable Logic Controller (PLC) and Human-Machine Interface (HMI) software and hardware for Cummins generator sets and power systems equipment. This role requires a combination of technical expertise in controls engineering and a deep understanding of power generation applications.

• Accelerate Product Issue Resolution : You’ll proactively identify and investigate product or system issues, helping reduce downtime and improve customer satisfaction through timely solutions.
• Enable High-Quality Service Events : By preparing the service channel with the right tools, parts, and accurate diagnostics, you’ll ensure efficient and effective service delivery.
• Bridge Field and Engineering Teams : Acting as a liaison, you’ll translate field insights into actionable feedback for Engineering, Quality, and Manufacturing teams, driving continuous improvement.
• Support Root Cause Analysis : You’ll collaborate with technical experts to analyze failure trends and implement long‑term fixes that enhance product reliability.
• Lead Moderately Complex Projects : As you grow, you’ll take ownership of issue resolution and development projects, managing technical complexity and ambiguity with increasing independence.
• Apply Structured Problem‑Solving : Using tools like the seven‑step problem‑solving approach and product development roadmaps, you’ll contribute to systematic and sustainable improvements.
• Drive Process and System Improvements : You’ll engage in refining internal processes and systems, helping the organization become more agile and responsive to customer needs.
• Develop Technical and Leadership Skills : Through hands‑on experience and coordination with technicians or student employees, you’ll build both your technical proficiency and leadership capabilities.

RESPONSIBILITIES

• Technical Expertise & Practical Engineering Skills : A degree in electromechanical engineering (or equivalent experience) is essential, along with hands‑on skills in interpreting schematics (electrical and mechanical), conducting end‑of‑line testing, and resolving installation issues on‑site.
• Good knowledge and command of PLC (Programmable Logic Controller) as it is used during the installation part.
• Project & Site Management Abilities : You’ll need to confidently manage subcontractors, supervise installation and construction activities, and conduct site surveys—ensuring projects stay on schedule and within budget.
• Adaptability & High Mobility : With a travel rate over 60% (after training period Installation and commissioning at the customer site primarily covering Europe with occasionnal assignments to Asia and Africa, assignments from a couple of weeks to months depending on the workload and progress report, flexibility and readiness to work in diverse environments are crucial. You must also be able to handle a high volume of customer needs and adapt quickly to changing priorities.
• Strong Communication & Documentation Skills : Success depends on your ability to promote efficient information flow, maintain accurate records of commissioned equipment, and perform clear, professional handovers during Site Acceptance Tests (SATs).

System integration and commissioning

• Collaborate with electrical, mechanical, and software engineers to ensure seamless integration of the PLC with other engine and power system components.
• Develop and implement PLC programs using various platforms, such as Rockwell Automation and Siemens, to control generator paralleling switchgear, load management, and microgrid applications.
• Work with equipment vendors and suppliers during the design and integration process.
• Provide technical support and oversee the installation, startup, and commissioning of new control systems at customer sites.
• Develop and implement preventive maintenance plans for control systems to maximize reliability.

Troubleshooting and support

• Lead the support and debugging of complex system problems and change requests related to control logic.
• Perform root cause analysis for control system failures and implement robust, data‑based solutions to prevent future incidents.
• Provide advanced technical support to the manufacturing, testing, and field services teams.
• Communicate with customers to address concerns, troubleshoot issues, and identify solutions.

Documentation and compliance

• Prepare and maintain technical documentation, including functional specifications, schematics, bills of material, and operation manuals.
• Conduct design reviews to ensure accuracy and completeness of designs.
• Ensure all designs comply with applicable codes and standards, such as NFPA, NEC, and UL.
• Prepare cost estimates, compile equipment information, and draft appropriation requests for new projects.

Required skills and experience

Education and experience

• Bachelor's degree in Electrical, Controls, or Automation Engineering.
• 3-5 years of experience in controls engineering, preferably in the power generation or industrial automation sector.
• Experience with generator, Automatic Transfer Switch (ATS), and switchgear systems is often preferred.

Technical skills

• Proficiency in PLC programming using multiple platforms like Rockwell (Allen‑Bradley) and Siemens.

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