Fuel Cell Stack FEM Simulation Engineer (d/f/m) (H/F) - AEROSTACK GMBH

Fuel Cell Stack FEM Simulation Engineer (d/f/m) (H/F) - AEROSTACK GMBH

Join to apply for the Fuel Cell Stack FEM Simulation Engineer (d/f/m) (H/F) - AEROSTACK GMBH role at AEROCONTACT

Key Accountabilities

• Ensure the structural integrity of the fuel cell stack and its components
• Develop 1D, 2D & 3D linear and non‑linear FEM models for structural (static, dynamic & modal) analysis
• Perform structural analyses of fuel cell stack components made from metals, sealings and composites
• Perform optimization, including topology optimization, for lightweight and vibration‑robust design
• Create and evaluate sealing FEM models for bipolar plates and other components
• Act as the structural engineer interface to Airbus, providing required stack models

Main Responsibilities

• Create, execute and evaluate linear and nonlinear static and dynamic structural simulations (including modal analysis) of the fuel cell stack in 1D, 2D, and 3D
• Conduct structural optimization for fuel cell components (e.g., for lightweight)
• Perform sealing simulations for fuel cell components
• Define, coordinate and evaluate validation tests for simulation models
• Participate actively in the stack design team to provide support and optimization guidance throughout the development process
• Verify the validity of compliance statements and demonstrations
• Ensure compliance of all used tools and processes
• Create and manage documentation and archiving according to Airbus standards
• Serve as the primary structural engineer simulation contact point for Airbus

Required Skills

• Master’s degree in aerospace/mechanical engineering or a related field
• Several years of professional experience in structural evaluation, modeling and simulation (FEM)
• Expertise in linear and nonlinear finite element analysis and modal analysis (Hyperworks and Abaqus proficiency essential)
• Expertise in optimization techniques and tools (e.g., topology optimization)
• Expertise in analytical calculation methods (e.g., HSB – Handbook of Structural Analysis)
• Competence in programming (e.g., Python)
• Proficiency with 3D-CAD tools (e.g., Catia, 3DX)
• Familiarity with High‑Performance Computing (HPC)
• Experience in fuel cell technology and fuel cell stack development highly advantageous
• Pragmatic, ambitious for simplicity, capability to thrive in a multidisciplinary and multicultural environment, and a "Can‑do attitude" with a drive for execution
• Fluent in English and German; French is a benefit

What we offer

• Challenging tasks for/with unique services and products
• Pleasant working atmosphere in a professional and international work environment
• Comprehensive on‑boarding included
• Extensive company training offers (eLearning and Classroom Trainings)
• Flexible working hours
• Compatibility of work and family life
• Attractive remuneration
• Company Pension Scheme
• Employee stock options
• Discounted car leasing
• Good connections to public transport and local parking facilities
• Catering facilities on site

We require an awareness of any potential compliance risks and a commitment to act with integrity, the foundation for the Company’s success, reputation and sustainable growth.

Airbus is committed to achieving workforce diversity and creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, age, gender, disability, sexual orientation or religious belief. Airbus is, and always has been, committed to equal opportunities for all. No monetary exchange is requested in the recruitment process.

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