Robotics Manufacturing Engineer, Line Design, Geartrain

Overview

Robotics Manufacturing Engineer, Line Design, Geartrain — role focused on the design, construction, launch, and handover of geartrain manufacturing lines and equipment used in Optimus Actuators. The role prioritizes successful design and launch of production lines while maintaining maximum efficiency, production volume, and safety, with full documentation for handover to sustaining operations. The ideal candidate will have deep technical expertise in high-volume geartrain manufacturing lines and the introduction of new technologies to mass production.

Responsibilities

• Use CAD software and simulation tools (e.g., AutoCAD, FactoryCAD, or similar) to create 2D/3D models, floor plans, and detailed drawings that support both the main production line and supporting areas within Geartrain Manufacturing Scope.
• Collaborate with factory simulation/modeling teams to develop flow manufacturing constraints for new equipment developments, such as aisle sizing, incoming raw materials to the cell, and work-in-progress areas between cells.
• Install, commission, integrate, and troubleshoot new equipment and tooling; support setup for manufacturing, including machines, peripheral equipment, tools, and automation systems.
• Oversee the handover of commissioned lines to production teams, including operator training, documentation of procedures and manufacturing BOM, and resolution of issues during line launch.
• Contribute to R&D efforts in equipment design and process development by integrating layout considerations, material flow, and facility requirements early in the innovation cycle to enable scalable and efficient manufacturing solutions.
• Design and develop detailed cell and production line layouts for each gearbox, including placement of machinery and their integration to the mainline, workstations, material flow paths, utilities, and storage areas to optimize production processes and efficiency.
• Collaborate with cross-functional teams (Factory, Infrastructure, Material Flow, Design, Manufacturing Eng., EHS personnel, and project & program leads) to integrate layouts into the main factory design.
• Ensure compliance with Tesla safety regulations, ergonomic standards, and lean manufacturing principles while evaluating new equipment and processes from R&D initiatives.
• Evaluate data on production performance, material handling, and space utilization to recommend layout improvements that align with ongoing R&D advancements in equipment and manufacturing processes.
• Design custom fixtures, tooling, and other structures used in manufacturing cells, providing detailed build-to-print models/drawings for fabrication.

Requirements

• Degree in Industrial Engineering or a related field (advanced degree or relevant certifications are a plus), or equivalent industry experience and evidence of exceptional ability.
• Several years of experience in manufacturing or industrial engineering, with hands-on involvement in factory/plant layout projects.
• Proficiency in layout design software, process simulation tools, and data analysis.
• Strong understanding of manufacturing processes, material flow, ergonomics, and facility safety standards.
• Experience designing layouts, mechanical equipment, fixturing, and tooling.
• Knowledge in high-speed gantry design including the pick-and-place in conveyor systems.
• Knowledge in material flow analysis and basic knowledge about different industrial robots in high-speed material transfer and pick-and-place applications.
• Experience with SolidWorks CAD and PDM software. Familiarity with other CAD software (e.g., CATIA, Siemens NX) also applies.
• Experience with automation equipment, CNC equipment, heat treatment, assembly, and end-of-line testing equipment.
• Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5).
• Ability to communicate at a professional level in English, both verbally and in writing.
• Ability to travel internationally on a regular basis.

About Tesla Automation

Tesla Automation is a world-leader in highly automated methods of manufacturing.

Established in 1983 as Grohmann Engineering, the company has been at the forefront of automation and innovation for over three decades.

The formation of Tesla Automation in 2016 enables exponential improvement of production speed and quality, while substantially reducing the capital expenditures required per vehicle.

Tesla Automation has its headquarters in Prüm, Germany with additional locations in Neutraubling and Neuwied.

Tesla Automation is an equal opportunity employer. All aspects of employment including the decision to hire, promote, discipline, or discharge, will be based on merit, competence, performance, and business needs. We do not discriminate on the basis of race, color, religion, marital status, age, national origin, ancestry, physical or mental disability, medical condition, pregnancy, genetic information, gender, sexual orientation, gender identity or gender expression, veteran status, or any other status protected under federal, state, or local law.